What benefits does the Hydraulic Guillotine Shearing Machine offer to the manufacturing industry?
Jul 03, 2025
1.Enhance processing efficiency and production capacity
High-speed batch cutting
Hydraulic drive provides stable pressure (typically 100-500 tons), enabling rapid shearing of metal plates with thicknesses ranging from 1mm to 25mm (such as steel plates, stainless steel, and aluminum plates), with an efficiency increase of 30% to 50% compared to traditional mechanical shearing machines.
Typical applications: Large-scale production scenarios such as automotive sheet metal parts, electrical cabinets, and building curtain walls.
Automated integration
Equipped with an automatic feeding system and stacking devices, it can achieve unmanned continuous production, reduce manual intervention, and increase production capacity by up to 200%.
2. Ensure processing accuracy and quality
High-precision shearing
The adoption of a hydraulic synchronous system and a CNC rear stopper (with an accuracy of ±0.05mm) ensures a smooth and burr-free cut, reducing the need for secondary processing (such as grinding).
Compared with traditional shearing methods, material waste is reduced by 15% to 20% (which is particularly crucial for high-priced materials such as stainless steel and titanium alloys).
Highly adaptable knife edge design
The replaceable upper and lower blades adapt to different material thicknesses and hardnesses, extending the tool's lifespan.
3. Reduce manufacturing costs
Energy conservation and maintenance costs
Modern hydraulic systems are equipped with variable pumps, which are 20% to 30% more energy-efficient than traditional fixed pumps.
The structure is simple, the failure rate is low, and the maintenance cost is only 1/3 to 1/5 of that of a laser cutting machine.
Optimization of material utilization rate
The optimal layout of sheet materials can be achieved through numerical control programming, with a utilization rate of over 90% (manual layout is usually only 70%-80%).
4. Expand the range of processing capabilities
Treatment of thick plates and special materials
It can shear high-strength steel and composite materials, solving the efficiency bottleneck of laser cutting on thick plates (>12mm).
Some models are equipped with an angle-adjustable tool rest to achieve bevel shearing and meet the requirements of welding bevels.
Flexible production support
Quick mold replacement (only 10 minutes for some models) is suitable for multi-variety and small-batch orders, and the cost is 80% lower than that of stamping molds.
5. Safety and operational convenience
Multiple safety protections
The photoelectric protection device and dual-hand start buttons comply with CE and OSHA safety standards, and the accident rate is 90% lower than that of traditional mechanical shearing machines.
Human-computer interaction optimization
The touch screen numerical control system supports graphical programming, and the operator training period is shortened to 1-3 days.
Summary:
The hydraulic guillotine shearing machine, with its features of high efficiency, low cost and high reliability, has become a "backbone equipment" in the basic processing links of the manufacturing industry. It is especially suitable for production scenarios that require large-scale linear cutting, thick plate processing, and cost-sensitive production, and is an important supplement to advanced technologies such as laser cutting. With the popularization of intelligent and energy-saving technologies, their value will be further released.
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